Process Control Lab Equipment

Product Details:

The present set-up is designed to study a PID Controlled Flow Process in the industry. Water is pumped from the sump tank by means of a centrifugal pump to a Pneumatic Control Valve and after passing thorough the Rota meter it return back to the sump. The Differential Pressure transmitter with an Orifice meter is fitted in the water line. The flow of water in the line is sensed by the transmitter and communicated to the digital indicating controller. This measured variable is compared with the Set Point by controller and output is generated and given to I/P converter, which in turn supply the 3-15 Psig pressure to vary the opening of the Pneumatic control valve to eliminate the error observed. As the opening of pneumatic control valve varies, the flow of water in the line gets effected. This process goes on until the Set Point target is achieved. A ball valve is also provided in the water line to disturb the system and to observe the effect of disturbance. As the water returns in the sump tank again, the system operates in close circuit. Provided Rotameter enables to get the direct reading of flow of water in the line. These units along with necessary piping are supported in a well-designed housing and are fixed on base plate.

The present set-up is completely computerized controlled. The Digital Indicating Controller have a facility to interface the system with computer which enables to change the PID parameters using computer. The educational software and data-logging package has been developed for unit. The software environment base is of Labview of NATIONAL INSTRUMENTS, USA. This software is compatible to interfacing unit designed by K. C. Engineers. This software package provides a comprehensive educational software environment within which the PID investigations can be performed. This software is capable to tabulate the sample readings according to the requirement of experiment under study and results obtained can be compared. The real time data acquisition can be done by interfacing the set-up with computer using software. This software can be used outside the laboratory with the computer to familiarize the students with the equipment and procedures with the help of Flow Diagrams provided in the software. In flow diagrams Set Point, Process Variable and Controllers Output are visible on the screen and this data can be transferred in Excel Files for further calculations, plotting graphs etc. Software allows the user to have control on sampling time, data logging, printing the stored data, preparing spread sheets in Excel etc

Additional Information:

• Item Code: IRE-FCT-66
• Production Capacity: 10
• Delivery Time: 30 DAYS

Product Details:

The setup consists of a process tank in which compressed air enters through a Pneumatic control valve. The pressure transmitter is fitted on the process tank. The air pressure in process tank is sensed by the transmitter and communicated to the digital indicating controller. This measured variable is compared with the Set Point by controller and output is generated and given to I/P converter, which in turn supply the 3- 15 Psig pressure to vary the opening of the Pneumatic control valve to eliminate the error observed. As the opening of pneumatic control valve varies, the pressure in the Process Tank gets effected. This process goes on until the Set Point target is achieved. A ball valve is also provided in the process tank to disturb the system and to observe the effect of disturbance. These units along with necessary piping are supported in a well- designed housing and are fixed on base plate.The present set-up is completely computerized controlled.

 

Additional Information:

• Item Code: IREPC01
• Production Capacity: na
• Delivery Time: 30 days
• Packaging Details: yes

Product Details:

The setup is designed to study dynamic response of single and multi capacity processes when connected in interacting and non-interacting mode. It is combined unit to study 1) Single capacity process. 2) Non interacting process
and 3) Interacting process. The observed step response of the tank level in different mode can be compared with mathematically predicted response. Setup consists of supply tank, pump for water circulation, Rotameter for flow
measurement, process tanks with scales, which can be connected to interacting and non-interacting mode. The components are assembled on frame to form tabletop set-up.

Additional Information:

• Item Code: IREPC02
• Production Capacity: 5 ltrs
• Delivery Time: 30
• Packaging Details: yes

Product Details:

The setup consists of a process tank fitted with scale in which water enters through a Pneumatic control valve. Water is pumped to process tank from the sump tank by means of a centrifugal pump. The level transmitter is fitted in the process tank. The level of water in process tank is sensed by the transmitter and communicated to the digital indicating controller. This measured variable is compared with the Set Point by controller and output is generated and given to I/P converter, which in turn supply the 3-15 Psig pressure to vary the opening of the Pneumatic control valve to eliminate the error observed. As the opening of pneumatic control valve varies, the level in the Process Tank gets effected. This process goes on until the Set Point target is achieved. A ball valve is also provided in the process tank to disturb the system and to observe the effect of disturbance. The drain and overflow of the process tanks returns in the sump tank, hence the system operates in close circuit. These units along with necessary piping are supported in a well-designed housing and are fixed on base plate.

Additional Information:

• Item Code: IREP
• Production Capacity: 2
• Delivery Time: 45Days
• Packaging Details: yes

Product Details:

The setup is specially designed for various experimental and demonstrative capabilities. The product consists of Pneumatic control valves of Quick opening, Linear and Equal % type. The Stainless Steel water tanks with pump are provided for continuous water circulation. The Rotameter is used for the flow measurement. The pressure at the valve inlet is measured with the help of manometer. The air regulator and pressure gauge is provided for regulating air supply. These units along with necessary piping and fitting are assembled in a painted MS Structure.
IRE 108A 2 valves (Linear and Equal %).              3 Valves (Quick Opening, Linear and Equal%)

 

Additional Information:

• Production Capacity: 2
• Delivery Time: 45 days
• Packaging Details: Yes

Product Details:

 

It consists of a tank provided with inlet supply diffuser, overflow. Provision for fitting Orifice or Mouthpiece at the outlet of tank. An arrangement is done to vary head and keep it constant at desired level. A pointer gauge arrangement for measuring X-Y co-ordinates of Jet is also fitted. Present set-up is self-contained water re-circulating unit, provided with a sump tank and a centrifugal pump etc.  Flow rate of water is measured with the help of measuring tank and stop watch.

Additional Information:

• Item Code: IRE-34
• Production Capacity: NA
• Delivery Time: 40 DAYS
• Packaging Details: YES

Product Details:

The setup consists of a process tank in which compressed air enters through a Pneumatic control valve. The pressure transmitter is fitted on the process tank. The air pressure in process tank is sensed by the transmitter and communicated to the digital indicating controller. This measured variable is compared with the Set Point by controller and output is generated and given to I/P converter, which in turn supply the 3- 15 Psig pressure to vary the opening of the Pneumatic control valve to eliminate the error observed. As the opening of pneumatic control valve varies, the pressure in the Process Tank gets effected. This process goes on until the Set Point target is achieved. A ball valve is also provided in the process tank to disturb the system and to observe the effect of disturbance. These units along with necessary piping are supported in a well- designed housing and are fixed on base plate.The present set-up is completely computerized controlled. The Digital Indicating Controller has a facility to interface the system with computer which enables to change the PID parameters using computer. The educational software and data-logging package has been developed for unit. The software environment base is of Labview of NATIONAL INSTRUMENTS, USA. This software is compatible to interfacing unit designed by K. C. Engineers. This software package provides a comprehensive educational software environment within which the PID investigations can be performed. This software is capable to tabulate the sample readings according to the requirement of experiment under study and results obtained can be compared. The real time data acquisition can be done by interfacing the set-up with computer using software. This software can be used outside the laboratory with the computer to familiarize the students with the equipment and procedures with the help of Flow Diagrams provided in the software. In flow diagrams Set Point, Process Variable and Controllers Output are visible on the screen and this data can be transferred in Excel Files for further calculations, plotting graphs etc. Software allows the user to have control on sampling time, data logging, printing the stored data.

Additional Information:

• Item Code: IRE-PCT-66
• Production Capacity: 10
• Delivery Time: 30 DAYS

Product Details:

The setup consists of a process tank fitted with scale in which water enters through a Pneumatic control valve. Water is pumped to process tank from the sump tank by means of a centrifugal pump. The level transmitter is fitted in the process tank. The level of water in process tank is sensed by the transmitter and communicated to the digital indicating controller. This measured variable is compared with the Set Point by controller and output is generated and given to I/P converter, which in turn supply the 3-15 Psig pressure to vary the opening of the Pneumatic control valve to eliminate the error observed. As the opening of pneumatic control valve varies, the level in the Process Tank gets effected. This process goes on until the Set Point target is achieved. A ball valve is also provided in the process tank to disturb the system and to observe the effect of disturbance. The drain and overflow of the process tanks returns in the sump tank, hence the system operates in close circuit. These units along with necessary piping are supported in a well-designed housing and are fixed on base plate. The process parameter is controlled through Computer by micro-processor Controller (SCADA Model) by manipulating water flow to the process tank. The present set-up is completely computerized controlled. The Digital Indicating Controller have a facility to interface the system with computer which enables to change the PID parameters using computer. The educational software and data-logging package has been developed for unit. The software environment base is of Lab view of NATIONAL INSTRUMENTS, USA. This software is compatible to interfacing unit designed by K. C. Engineers. This software package provides a comprehensive educational software environment within which the PID investigations can be performed. This software is capable to tabulate the sample readings according to the requirement of experiment under study and results obtained can be compared. The real time data acquisition can be done by interfacing theset-up with computer using software. This software can be used outside the laboratory with the computer to familiarize the students with the equipment and procedures with the help of Flow Diagrams provided in the software. In flow diagrams Set Point, Process Variable and Controllers Output are visible on the screen and this data can be transferred in Excel Files for further calculations, plotting graphs etc. When real time data acquisition is done, display of SV, PV and Output is there on the screen. It also appears in graphical display. Software allows the user to have control on sampling time, data logging, printing the stored data.

Additional Information:

• Item Code: IRE-LCT-77
• Production Capacity: 10
• Delivery Time: 30 DAYS

Product Details:

The process setup consists of heating tank fitted with thruster-controlled heater for on line heating of the water. Water is supplied from laboratory constant head tank and its flow can be manipulated and measured by provided Rotameter. The temperature of the heated water is sensed by RTD sensor. This measured variable through Temperature Transmitter is communicated to Digital Indicating Controller. Error is calculated and output, accordingly, is communicated to Thyristor Controlled heater to achieve the Set Point. These units along with necessary piping are supported in a well-designed housing and are fixed on base plate.The present set-up is completely computerized controlled. The Digital Indicating Controller have a facility to interface the system with computer which enables to change the PID parameters using computer. The educational software and data-logging package has been developed for unit. The software environment base is of Labview of NATIONAL INSTRUMENTS, USA. This software is compatible to interfacing unit designed by K. C. Engineers. This software package provides a comprehensive educational software environment within which the PID investigations can be performed. This software is capable to tabulate the sample readings according to the requirement of experiment under study and results obtained can be compared. The real time data acquisition can be done by interfacing the set-up with computer using software. This software can be used outside the laboratory with the computer to familiarize the students with the equipment and procedures with the help of Flow Diagrams provided in the software. In flow diagrams Set Point, Process Variable and Controllers Output are visible on the screen and this data can be transferred in Excel Files for further calculations, plotting graphs etc. Software allows the user to have control on sampling time, data logging, printing the stored data, preparing spread sheets in Excel etc.

Additional Information:

• Item Code: IRE-TCT-23
• Production Capacity: 8
• Delivery Time: 30 DAYS

Product Details:

The setup is specially designed for various experimental and demonstrative capabilities. The product consists of Pneumatic control valves of Quick opening, Linear and Equal % type. The Stainless Steel water tanks with pump are provided for continuous water circulation. The Rotameter is used for the flow measurement. The pressure at the valve inlet is measured with the help of manometer. The air regulator and pressure gauge is provided for regulating air supply. These units along with necessary piping and fitting are assembled in a painted MS Structure.
Model PC-108A: 2 valves (Linear and Equal %).
Model PC-108B:              3 Valves (Quick Opening, Linear and Equal%)

Additional Information:

• Item Code: IRE-CV500
• Production Capacity: 10
• Delivery Time: 30 DAYS

Product Details:

The setup consists of a Heat source controlled with the help of digital temperature controller at any preset
value. A thermometer/thermocouple pocket is provided to insert the thermometer/thermocouple in it. The
time constant of different thermometer/thermocouple can be calculated with the set-up. A stopwatch is
also provided for measurement of time. A Heat sink is fitted to cool down the thermometer/ thermocouple. All components are assembled on a base plate to form table top set-up.

 

Additional Information:

• Item Code: IRE-451
• Production Capacity: 10
• Delivery Time: 30 DAYS